ASEAN Support Program for GX/DX Human Resource Development (Subsidy project)

Exclusive Training Advantages

This comprehensive program is split into two impactful phases, combining essential theory with invaluable real-world application.

Classroom Immersion (5 days at TGI or SIMTEC):
Trainees will learn Lean Manufacturing theory and exercise practice using IoT to analyse LEGO manual lines & practice to design processes at the Demo automated assembly line​. Dive deep into the core principles that drive lean and automated manufacturing. This foundational week covers:

• Lean Manufacturing (Mfg): Understand the philosophy and tools to identify and eliminate waste.
• Lean Manufacturing Practice: Apply lean concepts through practical exercises and case studies.
• IoT Data Utilisation: Learn how to leverage data from the Internet of Things to gain critical insights into your operations.
• System Design for Lean Mfg: Develop strategies for designing manufacturing systems that are inherently lean and efficient.
• TPM (Total Productive Maintenance): Master techniques to maximise equipment effectiveness and minimise breakdowns.

On-the-Job Training (OJT) at a Host Company (5 days):
Trainees will learn from an actual process to capture the current situation & analyse Muda from IoT, design a KAIZEN idea and make a proposal to improve. Transition from theory to practice with a hands-on experience in a real manufacturing environment. This is where you'll cement your learning and apply your new skills:

• Orientation & Target Setting: Understand the host company's context and set specific improvement targets.
• Confirmation of Actual Process: Observe and meticulously analyse live production processes.
• IoT Analyse at Actual Process: Apply your IoT data utilisation skills to real-time production data for actionable insights.
• Confirm Kaizen: Work with the host company to identify and confirm effective Kaizen opportunities.
• Summarise: Consolidate your findings and understand the impact of your contributions.

Key Benefits of This Training

Investing in this training isn't just about learning; it's about achieving measurable results that directly impact your productivity and profitability. Here's how both trainees and host companies will gain.

For Trainees:
You'll enhance your Lean Manufacturing skills and gain the confidence and capability to apply these skills directly in actual production scenarios, making an immediate impact.

For Host Companies:
Prepare to receive actionable Lean Manufacturing Kaizen ideas directly from group work, leading to measurable improvements in your operations. Based on previous experience, host companies have seen their Overall Equipment Effectiveness (OEE) improve by an average of 20% after implementing the insights gained from this training.

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